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How a CPU Microprocessor is made.

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Silicon on Insulator (SOI)

Silicon-on-Insulator (SOI)
Silicon-on-Insulator (SOI) is a manufacturing technology where an
insulating layer is created in a silicon wafer, isolating the top layer of
silicon where the active transistors will be manufactured from the rest of
the bulk silicon wafer. The buried oxide layer acts as a barrier that
reduces electrical leakage from the transistors, resulting in
semiconductor devices that are faster and more power efficient. These
benefits make SOI a valuable technology for chipmakers producing IC's for
high performance applications such as servers and workstations, portable
and desktop computers, wireless communication devices, integrated optical
components and automotive electronics.

SOI is by no means new. It was used on the RCA COSMAC 1802 in 1976. This chip used Sapphire (Al2O3) for the insulator and ran at a then blazing 6.4MHz. SOI or SOS technology has the added benefit of making the chip less prone to radiation errors. This is why the RCA COSMAC was used on the Pioneer, Voyager, and Galileo space probes.

Immersion Lithography
Immersion lithography is a projection enhancement methodology that places a liquid between the lens and the wafer. The additional refraction of the light passing through the liquid works to enhance the resolution achievable by the projected light. IBM thinks that the immersion litho process could enable 193 nm tools to produce silicon circuit features as small as 45 nm, and maybe even smaller. And to think there was a small industry gasp just over a year ago when Intel announced it could stretch 193 nm tools to produce 65 nm transistor-based chips.
Copper is a technology that is now generally in wide use. Instead of using Aluminum interconnects and contact padsm copper is now used. It has a lower resistance allowing for higher speeds and lower power consumption.
Low-K Dielectrics
Low-k dielectrics are used to form insulation between interconnects in integrated circuits. The lower the k-value, the better the insulator. The ideal insulator is air, which has a k-value of one. However, it currently isn't feasible to make complex integrated circuits with only air between the wires, a technique known as "silicon-on-nothing (SON). As a result, researchers are examining dielectric materials that are as porous as possible (to maximize the amount of air), yet durable enough to withstand the rigors of the chipmaking process. Novellus has introduced a material with a k-value of 1.7, which is considerably better than the dielectric materials currently employed. Most dielectrics are inserted onto chips by either spin-on processes or by Chemical Vapor Deposition (CVD). Novellus uses a CVD approach for the dielectric material, which the company claims is hard enough to withstand the chipmaking process. The better the dielectric, the less space between wires. This means smaller, faster parts.
Strained Germanium
Germanium has been used in smaller doses by several companies, including IBM, in an existing manufacturing technique called strained silicon. In this technique, a mixture of germanium and silicon is placed next to a layer of pure silicon, which causes the silicon atoms to stretch in order to align themselves with the silicon germanium atoms. This opens a wider path that allows more electrons to flow through the circuit.

Researchers have long known that germanium is a better conductor of electricity than silicon, but they had not figured out how to build higher concentrations of germanium into chips using conventional techniques.. IBM has accomplished this, and has also figured out how to strain the germanium layer in order to further improve performance.

Germanium, which is a by-product of zinc ore processing, is a hard element with the same crystal structure as a diamond. It is a semiconductor with electrical properties between those produced by a metal and an insulator. Its use as a transistor was key in the advancement of solid-state electronics.
EUV - Extreme UltraViolet EUV is simply shorter wavelength (13nm) V process lithography. This allows for using masks to make smaller features. It is leading to X-ray lithography which is even shorter wavelength.
Separation-by-IMplantation-of-OXygen (SIMOX) Separation by Implantation of Oxygen (SIMOX) is a radically new fabrication technique. SIMOX works by creating a perfectly smooth .15-micron layer of silicon oxide SOI film. This new SOI film features virtually no imperfections or impurities while retaining high yield rates. The SIMOX process involves direct injection of purified oxygen into a silicon wafer at extremely high temperatures. Under the high temperature, oxygen bonds with the silicon, forming the thin layers of silicon oxide film. This relatively perfect silicon oxide allows direct bonding to the pure crystalline silicon substrate.

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